The production process of Enamel badges
Enamel, also known as “Buddha Boy” and “Act Blue”, “Enamel” is a transliteration of foreign language words. According to historical records, the word enamel comes from the ancient Chinese Tang Dynasty when the names is fu Lin. Cloisonne is made after the turn blue, then to the enamel.
Now People put enamel badges into badge industry , and the original nature of the enamel is quite different. In today’s high-tech advanced society, modern color modulation have a different color to get visual senses. Enamel badges are high-grade badge.
Enamel badges production process is as follows:
1, the pattern: According to the drawings,firstly product mold, now the mold is mostly machine carving, because it is fully automatic madchine carved, you are able to carve animals, portraits, landscapes on it , it looks vivid, three-dimensional effect for the increase in badge.
2, system of embryos: The copper embryos are generally made with a copper billet. Sometimes it need to use silver soldering parts, such as safety pins or needle puncture, and then acid, then get to the next step.
3, point paint: According to design drawings, you should prepare a good colorful paint, the thickness generally is higher than the metal frame, and then put it into the hot oven for baking, so the paint has fully cured,it can be up to a certain hardness.
4, polished: General with metallographic grinding wheel, polished surface of the paint, as well as all of the metal frame all exposed, all smooth painted surfaces, if acts of injustice, need to re-point paint and baking, grind,then comes to the next phase of the process.
5, polishing: First rough polishing, fine polishing, paraffin and other lubrication in which the added material, so that the surface becomes smooth and delicate, polished good product looks smooth,the surface like a mirror, crystal refined, highly ornamental.
6, gold-plated: finish good product, and then after pickling, plating can be carried out, and plating can be described as colorful. Plating a good product, after using fresh water to clean, dry and you’re done.
After more than a few procedure,then a carefully produced ethereal and beautiful and unique enamel badge would show up in your eyes .
In the badge industry ,the production process of Enamel badges is complicated ,but product availability and collection of ornamental,it has excellent reputation,If you want the higher quality products, you will use the enamel process.
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