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The production process of Enamel badges

July 28th, 2010 No comments

   Enamel, also known as “Buddha Boy” and “Act Blue”, “Enamel” is a transliteration of foreign language words. According to historical records, the word enamel comes from the ancient Chinese Tang Dynasty when the names is fu Lin. Cloisonne is made after the turn blue, then to the enamel. 

   Now People  put  enamel badges  into badge industry , and the original nature of the enamel is quite different. In today’s high-tech advanced society, modern color modulation  have a different color  to get visual senses. Enamel badges are high-grade badge.

   Enamel badges production process is as follows:

  1, the pattern: According to the drawings,firstly  product mold,  now  the mold is mostly machine carving, because it is fully automatic madchine carved, you are able to carve animals, portraits, landscapes on it , it looks vivid, three-dimensional effect for the increase in badge.

  2, system of embryos:  The copper embryos are generally made with a copper billet. Sometimes  it  need to use silver soldering parts, such as safety pins or needle puncture, and then acid, then get to the next step.

  3, point paint: According to design drawings, you should prepare a good colorful paint, the thickness generally is higher than the metal frame, and then put it  into the hot oven for baking, so the paint has fully cured,it can be up to a certain hardness.

  4, polished: General with metallographic grinding wheel, polished surface of the paint, as well as all of the metal frame all exposed, all smooth painted surfaces, if acts of injustice, need to re-point paint and baking, grind,then comes  to the next phase of the process.

  5, polishing: First rough polishing,  fine polishing, paraffin and other lubrication in which the added material, so that the surface becomes smooth and delicate, polished good product looks smooth,the surface like a mirror, crystal refined, highly ornamental.

  6, gold-plated: finish good product, and then after pickling, plating can be carried out, and plating can be described as colorful. Plating a good product, after using fresh water to clean, dry and you’re done. 

    After more than a few procedure,then a carefully produced ethereal and beautiful and unique enamel badge would show up in your eyes .

    In the badge industry ,the  production process of  Enamel badges is complicated ,but product availability and collection of ornamental,it has excellent reputation,If you want  the higher quality products, you will use the enamel process.

How to identify your badge

April 18th, 2010 No comments

The first custom badge for customers who may be very thrilled. Whether it’s to sports, staff honors ceremony or new product announcements, if the enterprise, organization and team understand our badge features will benefit many.

Different activities require different types of badges, if you’re not 100% sure, so you can refer to the following guidelines:

Personalized badge behind depends on your design, in addition to creating custom artwork to meet your criteria, you can help you choose the size, number, and the best of their style to represent your company, organizations and groups.

Some of the more popular badge type:

soft enamel     sport teams,enterprises and organizations like the look, bright color,crisp lines and clear, versatile and affordable.If your budget is less, choose the most suitable.

Hard enamel    also called enamel badge, similar to jewelry, Is the most high-end badge, using copper as a material with enamel paint, made in the heat of ignition, enamel badges can save to more than a century.

Die struck        generally use copper, zinc alloy, Lu, iron and other materials, also known as metal badge. Press badges can do all kinds of plating surface effects, including gold, nickel and bronze, ancient silver, concave part of the matte can also be processed into effect.

printed pins     Print badge is divided into screen printing, offset printing. The main material used is stainless steel, bronze, emblems of the last process in the emblem of the surface with a layer of transparent protective resin. Aimed at drawing a simple screen printing, offset printing for more complex designs, more colors, special color change is gradual, as the most suitable for tourism chapter lithography, can be a perfect reproduction of scenic views.