Badges Wikipedia

  Clear epoxy is applied to the surface to protect the enamel from color fading and cracking. (Epoxy coating is optional and provided according to customer’s requirements)

• The standard colors are based on the Pantone Chart.
• Bolder designs are recommended in order to prevent any unsatisfactory coloring caused by lines and figures that are too thin or too small.
• General enamel coloring requires a surrounding metal space to ensure good quality painting results. Therefore it is usually necessary to allow for a blank metal rim (0.3mm minimum).

For budget considerations, iron material can be used instead of copper, but without polishing.

   Enamel, also known as “Buddha Boy” and “Act Blue”, “Enamel” is a transliteration of foreign language words. According to historical records, the word enamel comes from the ancient Chinese Tang Dynasty when the names is fu Lin. Cloisonne is made after the turn blue, then to the enamel. 

   Now People  put  enamel badges  into badge industry , and the original nature of the enamel is quite different. In today’s high-tech advanced society, modern color modulation  have a different color  to get visual senses. Enamel badges are high-grade badge.

   Enamel badges production process is as follows:

  1, the pattern: According to the drawings,firstly  product mold,  now  the mold is mostly machine carving, because it is fully automatic madchine carved, you are able to carve animals, portraits, landscapes on it , it looks vivid, three-dimensional effect for the increase in badge.

  2, system of embryos:  The copper embryos are generally made with a copper billet. Sometimes  it  need to use silver soldering parts, such as safety pins or needle puncture, and then acid, then get to the next step.

  3, point paint: According to design drawings, you should prepare a good colorful paint, the thickness generally is higher than the metal frame, and then put it  into the hot oven for baking, so the paint has fully cured,it can be up to a certain hardness.

  4, polished: General with metallographic grinding wheel, polished surface of the paint, as well as all of the metal frame all exposed, all smooth painted surfaces, if acts of injustice, need to re-point paint and baking, grind,then comes  to the next phase of the process.

  5, polishing: First rough polishing,  fine polishing, paraffin and other lubrication in which the added material, so that the surface becomes smooth and delicate, polished good product looks smooth,the surface like a mirror, crystal refined, highly ornamental.

  6, gold-plated: finish good product, and then after pickling, plating can be carried out, and plating can be described as colorful. Plating a good product, after using fresh water to clean, dry and you’re done. 

    After more than a few procedure,then a carefully produced ethereal and beautiful and unique enamel badge would show up in your eyes .

    In the badge industry ,the  production process of  Enamel badges is complicated ,but product availability and collection of ornamental,it has excellent reputation,If you want  the higher quality products, you will use the enamel process.

Winning Olympic medal is dream of athletes, and also we are familiar with, maybe you interested in process of Olympic medal, and now we have to do a detailed introduction together.

In accordance with the International Olympic Committee charter, the weight of gold medals 244.5 grams, 269 grams silver, bronze 224 grams. The proportion of medals Material: bronze and copper were used to build bronze medal; silver was used to build silver medal; gold is 92.5% pure silver, the rest of the materials for the gold plating on the surface, the weight of about 13.5 grams. Therefore, it is gold plating in the surface, which is silver inside!

Each Olympic gold medal produced by the host city. Silver and bronze medals were silver and copper through the use of stamping, and then the hands of semi-finished products sent to the craftsmen, manual operation until the finished silver or bronze medal. Gold production are some exceptions, the International Olympic Committee in accordance with the standards required in the “silver” based on the gold, the semi-finished products sent to the laboratory in Switzerland have certified gold. Through the electrolysis process, every gold medal must be plated with 6 grams of gold, the thickness of 75 microns, then had to use special enamel. Length of each produced medal 60 mm in diameter. Due to the manufacturing process is time-consuming, so only 150pcs every day.

200 IOC Executive Board passed a resolution in June in Prague, modification has been used for more than 20 years of Summer Olympics medals design, which is since 1976, the first time the International Olympic Committee agreed to change the pattern Olympic medals. Athens Olympic Games medals will be engraved on the front of the famous sculptor Paaoniusi victory goddess statue (currently stored in the hold of the statue on the first modern Olympic Games, the Pan-Athenian Stadium); Castle is the background as a goddess. Medals will be engraved on the back of the Olympic Torch, Greek lyric poet Pindar section of the Olympic song, the Athens Olympic Games emblem and the name of sports.
Another example is the Beijing Olympic Games medals in the use of creative material for a breakthrough, the one embedded in the traditional Chinese jade, gold and silver with white bronze, respectively, green jade, and sapphire. This design not only conforms to the relevant provisions of the International Olympic Committee, has also demonstrated the “Jade” noble quality, Yu said that China’s traditional culture, “The Dream” reflects the Olympic spirit of Chinese people praise and supreme athletes praise.